How to Layout the Juice Filling Production Line?

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You might be aware of the fact that high-quality fruit juices are made up from fruit concentrate and pulp. Some companies prefer to add artificial sugar to the juice extract; however, others prefer to process the natural one. The sugar syrup that is additionally added to the fruit pulp is first prepared in the jacketed mixing tank and then mixed with other ingredients like preservatives, colors, flavors, and water, etc. This mixture is further pasteurized so that microbial growth can be removed and later it is homogenized to get the ultimate juice blend.

The juice making process actually varies from company to company. You can find so many varieties of juice in the market; they range from frozen fruit paste, concentrate, vegetables, fresh fruit to the aseptic mix. When the juice is produced from fresh fruit, one needs to work on several types of equipment for storage of fruit and vegetables, cleaning, selection as well as extraction process. Hence, it clearly means that a factory needs to have unique, fresh fruit or vegetable extracting system. The juice filling production line has so many stages that contribute to the mixing of raw material to the final packaging of the product that can be further sent to the targeted market.

juice filling production line layout

In case if the ingredients are made up of aseptic mix or concentrate paste; the ingredients generally go to the blending unit without following the path through storage systems. The blending unit mixes all the ingredients on the production line and then it is packed for further processing. Note that most manufacturers these days are making use of wide range of juice varieties. The juice filling production line is desired to follow complete hygiene to ensure top quality product development. Some juice verities such as orange flavor need special processing for deactivation of enzymes from the pasteurized liquid. Some factories also have homogenizer that is required for guaranteed homogenization of ingredients in the mixture.

At the last stage of the juice filling production line, the juices are packed using some anti-septic packaging. Juices that are required to be kept in fridge must use ultra-clean packaging system at the production line. The byproducts obtained after the juice filling production line, waste products can be reproduced to create an essential dehydrated feed for livestock on the premises. Some juice filling production line plants also have special arrangements for bottle molding.