A. Stable performance with advanced PLC.
B. Conveying preforms automatically with conveyor.
C. Strong penetrability and good and swift distribution of the heat by letting the bottles rotate by itself and revolute in the rails simultaneously in the infrared preheater.
D. High adjustability to enable the preheater to preheat preforms in shapes by adjusting the light tube and the length of the reflecting board in the preheating area, and eternal temperature in the preheater with an automatic thermostatic apparatus.
E. High safeties with security automatic-locking apparatus in each mechanical action, which will make the procedures turn into a state of safety in case of a breakdown in certain procedure.
F.No contamination and low noise with the air cylinder to drive the action instead of the oil pump.
G. Satisfaction with different atmospheric pressure for blowing and mechanical action by dividing the blowing and action into three parts in the air pressure diagram of the machine.
Technical parameter
Item |
Q5L2 |
|
Bottle type specification |
Cavity |
2 |
Max.volume |
5L |
|
Bottle mouth maximum overall DIdiameter |
150mm |
|
Bottle biggest diameter |
180mm |
|
Bottle maximum height |
360mm |
|
Production specification |
Theoretical output |
1500BPH |
Bottle type capacity |
3L |
|
Bottle type weight |
110g |
|
Bottle type |
circular |
|
Power specifications |
Light tube quantity |
40pcs |
Light tube power |
2.5KW |
|
Maximum heating power |
48KW |
|
All electric machine installation |
51KW |
|
Actual consumption |
35.7KW |
|
Air pressure specification |
Work pressure |
7-9kg/cm2 |
Low-pressure gas consumption |
1600L/min |
|
Blow bottle pressure |
25-35kg/cm2 |
|
Higher -pressure gas consumption |
3400Ltr/min |
|
Forzen water specification |
Work pressure |
5-6 kg/cm2 |
Temperature range |
10℃ |
|
Consumption |
6000kcal/hr |
|
Forzen water flow |
50L/min |
|
Machine specification |
Size of the machine |
4.12x1.8x2.25 |
Weight of the machine |
3ton |
Configuration list
Control system
|
High response, image high-quality control system, specially support simple USB program upgrade, providing strong guarantee for equipment upgrade, troubleshooting.
|
|
XINJIE PLC, generalized programming language, program update, convenient update, free maintenance, high precision, fast response.
|
Pneumatic system
|
The servo motor use SMC cylinder. Low-pressure control systems match with FESTO and PARKER, respectively assimilating and using the professional advantage of these top brands, making the machine work more faster and improve response speed. |
|
High-pressure blowing control system all use Parker, diameter is large, fast response speed.
|
Sensor system
|
High quality imported sensor & switch system including proximity switch, photoelectric switch, and electronic magnet switch to keep production process going step by step and avoid any possible damage on machine. |
Heating system
|
Q automatic stretch blow molding machine adopts infrared type heating mode, whose superior thermal-radiation and thermal penetrability provide machine with powerful heating to meet strict preform heating requirement under speedy moving. Infrared heating lamps placed onto three heating zone with 10 sets of independent voltage adjusting module and advanced microcomputer controller, can offer ideal heating for preform in different size. Each lamp's horizontal position is adjustable to keep the machine flexible. |
|
Cooling bottle neck avoid bottle neck deformation |
Clamping system
|
Q adopts four-plate type toggle clamping unit to provide powerful clamping force and increase the clamping speed. Apart from the four-plate type toggle clamping unit, there is a high pressure assistant clamping device that is special designed to get a firm clamping. |
|
|
Servo motor
|
1, precision, speed and torque of the closed loop control;Overcome the problem of step motor. |
Reducer
|
|
|
Q fully automatic pet bottle mchine. Bar distance and circuitous type pre-form carrier systems, energy saving 50﹪
|
Features
A. Stable performance with advanced PLC.
B. Conveying preforms automatically with conveyor.
C. Strong penetrability and good and swift distribution of the heat by letting the bottles rotate by itself and revolute in the rails simultaneously in the infrared preheater.
D. High adjustability to enable the preheater to preheat preforms in shapes by adjusting the light tube and the length of the reflecting board in the preheating area, and eternal temperature in the preheater with an automatic thermostatic apparatus.
E. High safeties with security automatic-locking apparatus in each mechanical action, which will make the procedures turn into a state of safety in case of a breakdown in certain procedure.
F.No contamination and low noise with the air cylinder to drive the action instead of the oil pump.
G. Satisfaction with different atmospheric pressure for blowing and mechanical action by dividing the blowing and action into three parts in the air pressure diagram of the machine.
H. Strong clamping force with high pressure and double crank links to lock the mold.
I. Two ways of operating: automatic and manual.
J. Safe, reliable, and unique design of the position of valve to make the air pressure diagram of the machine easier to understand.
K. Low cost, high efficiency, easy operation, easy maintenance, etc, with automatic technological process.
L. Contamination is avoided for the bottle body.
M. Ideal effect of the chilling with the chilling system.
N. Easy installation and starting
O. Low rejection rate: less than 0.3percent.