Looking for a reliable bottle unscrambler for your beverage or liquid production line? Our automatic bottle unscrambler machines—specially designed for both round and square bottles—offer stable, high-speed performance and easy integration. In a recent project, we successfully delivered two types of bottle unscramblers to a client in Spain, optimized for different bottle sizes and shapes.
Let’s explore how each model fits specific production needs.
1. High-Speed Round Bottle Unscrambler with Air Rinsing System
Designed for small-format bottles like the popular 250ml bear-shaped bottle, our round bottle unscrambler integrates a bottle air rinsing machine for hygienic pre-cleaning.
Key Features:
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Output capacity: Up to 10,000 bottles per hour
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Bottle type: 250ml round PET bottles, including custom shapes like bear bottles
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Rinsing system: Built-in air rinsing (ionized air optional)
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Material: SUS304 stainless steel, food-grade contact parts
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Control system: PLC + touchscreen HMI for easy operation
The rotary structure ensures smooth, jam-free unscrambling and aligns bottles perfectly for downstream filling machines. It’s ideal for mineral water, juice, and other non-carbonated liquids.
2. Square Bottle Unscrambler with Orientation System for Large Bottles
Square and irregular bottles require a different approach. Our square bottle unscrambler is equipped with a bottle orientation machine that accurately rotates bottles into the correct direction before transfer.
Key Features:
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Output capacity: 3,000–4,000 bottles per hour
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Compatible sizes: 1000ml, 1400ml, 1647ml, and 2150ml square PET bottles
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Orientation system: Servo-controlled arms and sensors for precise bottle alignment
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Construction: Modular stainless steel frame with transparent safety doors
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Flexibility: Easily adjustable to accommodate different bottle heights and widths
This system is perfect for edible oil, sauces, cleaning liquids, or any product using large square containers that need precise direction before filling or labeling.
Key Advantages of Our Bottle Unscrambler Machines
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Versatile: Suitable for both PET and HDPE bottles of varying shapes
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Hygienic Design: Complies with food and beverage standards
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Plug-and-Play Integration: Compatible with filling, labeling, and capping machines
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Compact Footprint: Saves floor space in your bottling facility
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Energy Efficient: Low power consumption, minimal air use
Project Delivery to Spain
The dual unscrambler production line was completed within 50 working days, followed by thorough testing with bottles to ensure operational stability. Thanks to its modular design, installation and commissioning were completed efficiently. The equipment was securely packed and shipped to Spain.
We provided full operation manuals, remote video training, and online technical support to ensure smooth installation. Local engineers are also available on request.
Conclusion: Choose the Right Bottle Unscrambler for Your Needs
Whether you are packaging 250ml juice bottles or large 2L square bottles of oil or water, choosing the right bottle unscrambler is key to efficient production.
We offer turnkey solutions tailored to your bottle type, production speed, and available space. Our machines are running reliably in many countries worldwide, delivering consistent performance and strong return on investment.
