3-in-1 Plastic Bottle Carbonated Drink Filling Machine
A 3-in-1 plastic bottle carbonated drink filling machine combines rinsing, filling, and capping into one compact system. It’s ideal for soft drink manufacturers seeking high efficiency, stable carbonation levels, and hygienic operation. Designed for PET bottles, this machine minimizes manual handling, ensures precise CO₂ retention, and supports various bottle sizes with quick format changeovers.
Specifications
| Model | DCGF 16126 | DCGF 18186 | DCGF 24248 | DCGF 32328 | DCGF 404010 | DCGF 484812 | DCGF 606015 | DCGF 808020 |
| Heads of washing, filling, sealing | 16-12-6 | 18-18-6 | 24-24-8 | 32-32-8 | 40-40-10 | 48-48-12 | 60-60-15 | 80-80-20 |
| Production capacity(bottle/hour) | 3000-4000 | 5000-7000 | 8000-12000 | 12000-15000 | 16000-18000 | 20000-24000 | 24000-28000 | 36000-40000 |
| Suitable bottle height | H=170-320 | |||||||
| Spraying pressure | 0.25-0.3 | |||||||
| Total Power | 1.5+0.37 | 2.2+0.37 | 3+0.45+ 0.25 | 5.5 | 7.5 | 11 | 15 | 19 |
| Overall dimension(L×W×H) | 2300× 1680× 2650 | 2500× 1760× 2650 | 3100× 2100× 2650 | 3800× 2800× 2650 | 4000× 3300× 3400 | 4850× 3650× 3300 | 6500× 5400× 3500 | 7650× 6400× 2700 |
| Weight | 2600 | 3500 | 4650 | 6800 | 8500 | 10000 | 12500 | 16000 |
Video
Description
Rinsing System
Working Principle:
The rotary rinsing unit grips the bottle neck using stainless steel clamps and inverts the bottles to perform a pressurized water rinse. After the rinse cycle, bottles are drained and uprighted, ready for filling.
Technical Highlights:
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304/316L stainless steel nozzles for sanitary operation
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Ion air or ozone optional pre-treatment available
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Neck-handling design ensures compatibility with lightweight bottles
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Adjustable rinsing time & water recycling for eco-efficiency
Filling System (Isobaric Carbonation Filling)
Working Principle:
The isobaric filling system operates by equalizing pressure between the bottle and filling tank using CO₂ gas. Once pressure is equal, the beverage flows into the bottle without foaming or CO₂ loss.
Technical Highlights:
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Mechanical or electronic filling valves (based on speed requirement)
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Vacuum & CO₂ pre-charge for better CO₂ retention
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Pressure-balanced filling to prevent foaming or oxidation
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Flow meter option available for high-speed precision
Capping System
Working Principle:
The capping turret accurately places and torques plastic screw caps using magnetic clutch capping heads. Designed to handle standard PCO, BPF, and other closures with high precision.
Technical Highlights:
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Automatic cap sorter and elevator
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No-bottle-no-cap & cap-missing detection system
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Torque-adjustable magnetic capping heads
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Cap sterilization with UV or ion air (optional)
