5 Gallon Water Production Line
It is used for 5-gallon water production. It is mainly composed of the following equipment: bottle lifting machine, cap decapper, inside & outside brusher, filling machine, cap film shrink machine, and so on.
Water Production Process
5 Gallon Water Production Line
| Model | QGF-170 | QGF-300 | QGF-450 | QGF-600 | QGF-900 | QGF-1200 |
| Filling head | 1 | 2 | 3 | 4 | 6 | 12 |
| Barrel volume | 3 (Gallon), 5 (Gallon) | |||||
| Motor power (kw) | 1.75 | 3.22 | 4.8 | 8.5 | 10 | 11 |
| Capacity (BPH) | 100-120 | 240-300 | 300-450 | 600 | 900 | 1200 |
| Barrel size (mm) | Ø230×420 Ø276×490 | |||||
Flow Diagram
OF 5 GALLON WATER PRODUCTION LINE
Bottle Loader
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Using the barrel loading machine of the utility model, the barrel can be pushed into the brushing equipment through mechanical action, which reduces the labor intensity of workers, simplifies the operating procedures, and improves production efficiency.
Internal Brusher
Product Description:
This inside brusher machine is made of excellent stainless steel with the advantage of easily-rinsing and corruption-resistance. Pneumatic elements adopt the products with brand of AIRTAC. The machine works reliably and efficiently based on the compact structure and high automatic technology. It is the fully automatic barreled water producing equipment combined with machine, electronic and pneumatic components.capacity 100-1200B/H
External Brusher
Brief-Introduction: This unit is mainly for 5 gallon bottle, main material is stainless steel with easy
operation and automatic control system, the outside brush machine
can also save the customer’s using space, which is an ideal assistant equipment
of the 5gallon filling production line.
Feature:
Use kinds of brush to brush the bottle body, rotary Washing, can washing the bottle neck, bottle bottom, and the whole bottle body
Under PLC control, full-automatic working, sensor eyes to detect bottle
Material of machine frame and body: all Stainless Steel.
All stainless steel pipeline, valve and connector, fine polish, no death corner. capacity 100-1200B/H
High Pressure Washing Machine
Suitable for external cleaning and internal flushing of 5-gallon bottled drinking water production line buckets. The machine body is made of stainless steel, equipped with a cylinder, and the reduction motor cooperates with the cylinder to move the bucket up and down; the internal flushing uses a reduction motor to drive the chain to lift the flushing, the lifting height is close to the bottom of the bucket, up to 450mm, and the flushing pressure can reach 20Kg; the external flushing uses a reduction motor to drive the chain to drive the rotating brush. The rotating brush is designed to fit the shape of the bucket and can clean every detail of the bucket; the internal flushing nozzle uses a specially developed and customized high-pressure flushing nozzle that can withstand high pressure and wash the bucket at multiple angles
Rinsing Filling Capping Machine
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International famous brand of electric appliances such as LG, and OMRON, make the machine work more safely
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The main body of the machine is made of stainless steel which is sanitary glass and healthy, with impact construction
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The rotary spraying washing system can wash bottles more perfectly
- Capacity: 100-1200 B/H
Labeling Machine
Product features:
Special clamping method, stable label guidance. Made of high-quality magnesium alloy material, anodized surface, more solid and corrosion-resistant. Synchronous drive cutting system, so that the cutting maintains service life and low cost. Human-machine interface control, Chinese and English optional, simple operation.
Palletizer Machine
The film packages delivered by the film package machine are divided into equal parts according to the same spacing through roller conveyor and acceleration belt separator, and the products are separated by the acceleration belt line to prepare for turning and grouping in advance
The film packages are turned or not turned through the pre-set PLC program
The products are transported to the alignment platform through the roller conveyor to realize automatic alignment and grouping of products;
What Our Customer Say
5 gallon Water Production Line Capacity: 600BPH Installed in Argentina(2018)
Really, I find the five-gallon filling machine to be a game-changer for our water bottling operation.
It’s fast, filling 100-1200 bottles per hour, and incredibly accurate. The automatic positioning and capping save us time and labor. While it was a significant investment, the boost in productivity has been worth it. But overall, it’s been reliable and has greatly improved our efficiency.
5 Gallon Water Filling Line
Capacity: 600BPH
Installed in Saudi Arabia(2019)
Highly efficient machine, I say. The accuracy is spot-on, and the automatic features save us tons of time.
I’m thrilled with our five-gallon filling machine! Just remember to give it some TLC with regular maintenance, and it’ll keep your operation flowing smoothly.
Why Choose Beyond?
1. Understand industry trends and customer needs
2. Provide comprehensive solutions, not limited to equipment sales
3. Excellent customer service
4. Focus on the R&D and production of 5 gallon-filling equipment for many years
5. Environmental protection and sustainable development
Professional training and support
Choosing us means choosing efficient, innovative, environmentally friendly and comprehensive services. We are committed to providing customers with the best 5 gallon filling solutions and helping them succeed in the market.